The vibratory finishing process moves a mass of media, parts, and compound within the confinement of a machine. The machine provides a source of containment as well as the means to provide the motion. The media and compound continuously scrub the surface of the workpieces providing the desired finish. Bowls and tubs are the most common configurations of vibratory equipment. Vibratory processes are often used to deburr, burnish, descale, clean and polish.
BENEFITS AND IMPORTANCE OF USING VIBRATORY MEDIA
Vibratory tumbling media is typically a pre formed abrasive that is used to remove unwanted materials or create a polished surface finish to very low Ra values. The compound and the media work together in providing a consistent finish.
Tumbling media comes in many different shapes, sizes, and materials. Three factors to consider when deciding on tumbling media is the shape, size, and material. Typical vibratory media configurations:
Ceramic media is the most common media in the industry. It generally has a higher density than plastic. Ceramic can easily grind and polish harder materials like high temperature alloys and steel. It is also used for general-purpose polishing and is often used with plastic, steel, stainless, and aluminum parts.
Plastic media can be better for cleaning softer, non-ferrous metals like aluminum, zinc, and brass. Plastic media is a good option for pre-painted, or pre-plate finishing, and polishing. Plastic media is used commonly for finishing diecast workpieces.
Steel media is a very popular form of media for burnishing and polishing. It can also be used on aluminum or brass components. Steel media does last for a long time with proper maintenance and housekeeping guidelines. Steel media does take specific equipment for processing due to its high bulk density.
Vibratory tumbling media has a variety of applications since it has a wide range of characteristics that can fit any project. Vibratory tumbling media is commonly used in many industries such as automotive, orthopedic implants, firearms, oil industry, and transportation. Tumbling media stands out due to these key benefits:
Can be used with both heavy and delicate or fragile components
Provides consistent finishes from lot run to lot run
Significantly reduces manual hand finish labor
Improves cosmetic appeal and reduces imperfections
SurfacePrep houses a large quantity of vibratory tumbling media and tumbling equipment. We pride ourselves on forging strong partnerships by providing the right tumbling media for your application based on the type of finish desired for your unique requirements. With our cutting-edge technology, our knowledgeable representatives are eager to test parts to find the appropriate material and machine to produce the most favorable results.