Powder Coating Solutions at SurfacePrep UK
Powder coating is one of the fastest-growing sectors in the industrial finishing market and at Surface Prep UK we recognise this, offering a range of equipment and servicing. Advances in powder coating technology and innovations in curing ovens have made it easier for companies to invest in in-house production equipment, allowing for greater efficiency and control.
Powder coating works by charging the powder with a negative electrostatic charge as it enters the gun, while the parts being coated are grounded. This creates excellent transfer efficiency and superior coating coverage, including wrap-around. Powder coating is not only more durable than paint but also has the added benefit of requiring no special permits, unlike liquid paint applications. SurfacePrep UK is proud to be the largest distributor of Gema powder coating equipment in the UK.
Common Types of Powder Coating Systems:
• Box Feed Units: Ideal for applications where frequent colour changes are required. These systems allow for quick and easy cleaning of the gun, enabling efficient colour swaps.
• Hopper Feed Units: Perfect for high-volume production or situations where colour changes are not necessary. The fluidised hopper keeps the powder well-mixed and fluid, ensuring consistent application. Hopper feed units can be mounted on carts or set up as stationary units for continuous, high-production lines. They can also be combined with powder recovery and reclaim systems to reduce waste.
Types of Powder Coating Guns and Applicators
• Manual Guns: Lightweight and easy to use, manual guns feature integrated controls to adjust the powder flow rate and electrostatic charge. The latest technology for controlling high voltage and current ensures optimal performance, and a built-in purge function allows for easy cleaning.
• Automatic Guns and Powder Bells: These systems deliver consistent, high-quality finishes and are ideal for high-production lines. They can also be integrated with robotic systems for automated applications.
• Full Booth Systems: Complete systems that include recovery and extraction units to maximise reclaim rates and enable quick colour changes. These can be customised to fit your existing coating line or building layout.
Turnkey Powder Coating Plants
At SurfacePrep UK, we offer full turnkey powder coating plants, tailored to meet your specific needs. These systems include conveyors, dry ovens, cure ovens, and pre- treatment systems, all designed in-house to ensure seamless integration into your production process.
Why Choose SurfacePrep UK for Powder Coating?
SurfacePrep UK provides a variety of powder coating systems to suit any requirement, from small-scale manual operations to fully automated production lines. Whether you need a single piece of equipment or a complete powder coating plant, we are here to provide you with the best solution for your needs.
For more information about our powder coating systems or to discuss your specific requirements, contact SurfacePrep UK today on 0114 254 0600.